Modbus / OPC-UA Industrial Gateway
An industrial gateway that reads registers from machines already on your floor and republishes them in a form your MES, SCADA or cloud platform can consume.
Industrial Data Collectors & Gateways
Shop-Floor Data Collector
Count, time and classify every cycle at the machine, then push it to your MES or dashboard.
Why this product
What it gives you
Reason codes operators actually use
A simple operator panel with your own downtime reasons, so the data is trustworthy rather than filled in at end of shift.
Works on old machines
Cycle signals can come from a PLC output, a current sensor or a retrofit sensor — no machine retrofit required.
Usable output
OEE, availability and reject reasons are produced directly, and raw events remain available for your own reporting.
What it does
The collector senses cycle completion, records the interval, and prompts the operator for a reason when the machine stops. Events are timestamped locally and uploaded, with buffering if the network is unavailable.
Because the counting logic is configuration rather than a development task, adding a machine is a deployment step you can repeat yourself.
Applications
- OEE measurement on machines without built-in monitoring
- Production counting and shift reporting
- Downtime reason analysis and Pareto studies
- Feeding a plant dashboard with real cycle data
What we hand over
- Collector node with operator panel
- Sensor kit for one machine type
- Reason code set built with your supervisors
- Integration handover to your MES or dashboard
Indicative specifications
| Inputs | Digital I/O, PLC signal, current sensor, barcode reader |
|---|---|
| Operator panel | Touchscreen with configurable reason codes |
| Metrics | Count, cycle time, runtime, downtime, availability, OEE |
| Reasons | Configurable downtime and reject reason lists |
| Buffering | Local storage with automatic upload on reconnect |
| Integration | MQTT, REST, OPC-UA, database or CSV export |
| Display | Optional large-format andon output |
| Mounting | Panel-mount near the machine, 24 V DC supply |
Sizing, interface and fixturing are adapted per application — the final specification is confirmed on enquiry.
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Get in touch
Interested in this product?
Send us your application details and we will come back with a concrete proposal — sizing, interfaces, price and lead time.
Send “catalog” on WhatsApp to receive the current product list.
- The application, process or product involved
- Target cycle time, accuracy or measurement range
- Quantity — one-off, pilot batch or production volume
- Preferred interface — standalone, PLC, MES or cloud
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