Shop-Floor Data Collector
A production counting and machine-monitoring node that answers the basic questions — running, stopped, why, and how many — reliably.
Industrial Data Collectors & Gateways
Modbus / OPC-UA Industrial Gateway
Bridge legacy machines to modern systems — Modbus RTU/TCP in, OPC-UA or MQTT out.
Why this product
What it gives you
No machine replacement
Existing equipment keeps working exactly as it does today; only the data path is added.
Tag mapping in configuration
Point-and-name tag configuration means a change is a settings edit, not a software release.
Built for plant conditions
DIN-rail mounting, wide-temperature components and optical isolation between ports.
What it does
The gateway polls serial or Ethernet devices on one side and serves OPC-UA or publishes MQTT on the other. Store-and-forward buffering means a network outage delays data rather than losing it.
Diagnostics are deliberately explicit: per-device poll status and an event log, so a broken cable is a five-minute diagnosis instead of a mystery.
Applications
- Connecting legacy PLCs to a new MES or SCADA system
- Sending plant data to a cloud historian
- Aggregating energy meters and utility sensors
- Bridging machines from different vendors on one network
What we hand over
- Gateway unit with DIN-rail mounting kit
- Tag map configured for your first set of devices
- Wiring guide for your existing machine interfaces
- Commissioning support during the first shift
Indicative specifications
| Serial ports | 2 x RS-485 / RS-232, isolated |
|---|---|
| Protocols in | Modbus RTU, Modbus TCP, ASCII devices |
| Protocols out | OPC-UA server, MQTT / MQTTS, REST (optional) |
| Tag capacity | Typically 5,000+ tags (licence dependent) |
| Buffering | Store-and-forward on network loss |
| Diagnostics | Per-device poll status and event log |
| Mounting | DIN-rail, 24 V DC supply |
| Environment | Industrial temperature range, isolated I/O |
Sizing, interface and fixturing are adapted per application — the final specification is confirmed on enquiry.
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Get in touch
Interested in this product?
Send us your application details and we will come back with a concrete proposal — sizing, interfaces, price and lead time.
Send “catalog” on WhatsApp to receive the current product list.
- The application, process or product involved
- Target cycle time, accuracy or measurement range
- Quantity — one-off, pilot batch or production volume
- Preferred interface — standalone, PLC, MES or cloud
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