Quality Analytics Dashboard
A decision dashboard for plant management that consolidates quality data already being collected into a single, comparable view.
SPC & Quality Analytics
Real-Time SPC Process Monitor
Control charts that update as parts are measured, with automatic out-of-control alerts.
Why this product
What it gives you
Catch drift early
Western Electric and Nelson run rules raise an alert while the trend is still correctable, not after a batch is scrapped.
Works with what you have
Readings can come from manual entry, digital gauges, a PLC or an existing quality database — no single vendor lock-in.
Evidence for customers
Process capability reports are generated from the same data used to run the line, so audits stop being a transcription exercise.
What it does
The monitor sits alongside your existing measurement devices and keeps charts per characteristic, part and machine. Control limits are calculated from your own baseline so alerts reflect the process rather than a generic table.
Alerts are deliberately simple: a readable message, the rule that triggered it and the corrective action your team has recorded for that condition before.
Applications
- Machining and molding cells where dimensions drift
- Assembly lines tracking attribute defects by shift
- Supplier quality monitoring of incoming batches
- Customer audits requiring live capability evidence
What we hand over
- Baseline study to set control limits from your data
- Chart configuration for your top characteristics
- Alert rule set based on your corrective-action history
- Operator and quality-team training session
Indicative specifications
| Chart types | X-bar/R, X-bar/s, I-MR, p, np, c, u |
|---|---|
| Data sources | Manual entry, digital gauge, PLC/OPC-UA, CSV or database |
| Rule engine | Western Electric and Nelson run rules, configurable |
| Capability | Cp, Cpk, Pp, Ppk with subgroup reporting |
| Alerts | On-screen, e-mail or webhook to your usual channel |
| Users | Role-based access for operators, quality and management |
| Deployment | On-premise server or plant network share |
| Reporting | PDF and CSV exports per part or date range |
Sizing, interface and fixturing are adapted per application — the final specification is confirmed on enquiry.
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Get in touch
Interested in this product?
Send us your application details and we will come back with a concrete proposal — sizing, interfaces, price and lead time.
Send “catalog” on WhatsApp to receive the current product list.
- The application, process or product involved
- Target cycle time, accuracy or measurement range
- Quantity — one-off, pilot batch or production volume
- Preferred interface — standalone, PLC, MES or cloud
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